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- #include "plsr_self_test.h"
- #include "plc_device.h"
- #include "plsr_core.h"
- #include "plsr_job.h"
- #include <string.h>
-
- /* 上电自测(验证后可删除):
- * - AB 模式使用 Q0(A)/Q1(B),其余用出厂默认参数(K1)
- * - 任务:3 段完整 AB 周期(H00 完成,顺序衔接):
- * 段1:2000Hz / +1000 周期(A 超前 B)
- * 段2:5000Hz / +6000 周期(A 超前 B)
- * 段3:1000Hz / -500 周期(B 超前 A,验证反向)
- * 数据源为静态数组,仅自测使用(正式 D 设备适配器见 Modbus 阶段)。 */
-
- #define SELF_TEST_WORD_CAPACITY (192U)
- #define SELF_TEST_S0_BASE (10U)
- #define SELF_TEST_S1_BASE (60U)
- #define SELF_TEST_DIR_POINT (4U)
- #define SELF_TEST_SFD_AXIS_STRIDE (130U)
- #define SELF_TEST_SFD_SET_OFFSET (50U)
-
- static uint16_t SelfTestWords[3][SELF_TEST_WORD_CAPACITY];
-
- static uint8_t SelfTestValidateWords(void *context,
- PLSR_DEVICE_TYPE device,
- uint32_t firstAddress,
- uint32_t wordCount)
- {
- (void)context;
- if ((device > PLSR_DEVICE_FD) || (wordCount == 0UL))
- {
- return 0U;
- }
- return (((uint64_t)firstAddress + wordCount)
- <= SELF_TEST_WORD_CAPACITY)
- ? 1U
- : 0U;
- }
-
- static uint8_t SelfTestReadWord(void *context,
- PLSR_DEVICE_TYPE device,
- uint32_t address,
- uint16_t *value)
- {
- (void)context;
- if ((device > PLSR_DEVICE_FD) || (value == NULL)
- || (address >= SELF_TEST_WORD_CAPACITY))
- {
- return 0U;
- }
- *value = SelfTestWords[device][address];
- return 1U;
- }
-
- static uint8_t SelfTestReadBit(void *context,
- PLSR_DEVICE_TYPE device,
- uint32_t address,
- uint8_t *value)
- {
- (void)context;
- (void)device;
- (void)address;
- *value = 0U;
- return 1U;
- }
-
- static void SelfTestWriteDword(PLSR_DEVICE_TYPE device,
- uint32_t address,
- uint32_t value)
- {
- SelfTestWords[device][address] = (uint16_t)(value & 0xFFFFUL);
- SelfTestWords[device][address + 1UL] = (uint16_t)(value >> 16U);
- }
-
- static void SelfTestWriteSfdDword(uint16_t address, uint32_t value)
- {
- (void)PlcDeviceWriteSfd(address, (uint16_t)(value & 0xFFFFUL));
- (void)PlcDeviceWriteSfd((uint16_t)(address + 1U),
- (uint16_t)(value >> 16U));
- }
-
- PLSR_RESULT PlsrSelfTestQueue(void)
- {
- PLSR_CALL call;
-
- (void)memset(SelfTestWords, 0, sizeof(SelfTestWords));
-
- /* 方向端子 Y4(PULSE/DIR 模式必需,接线参数)。 */
- (void)PlcDeviceWriteSfd(906U, SELF_TEST_DIR_POINT);
- (void)PlcDeviceWriteSfd(912U, 0U);
- (void)PlcDeviceWriteSfd(915U, 0xFFFFU);
-
- /* S0:3 段,H00 完成,顺序跳转。 */
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE, 3U);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 10U, 2000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 12U, 1000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 20U, 5000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 22U, 6000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 30U, 1000UL);
- SelfTestWriteDword(PLSR_DEVICE_D,
- SELF_TEST_S0_BASE + 32U,
- (uint32_t)(int32_t)-500);
-
- /* S1:相对模式,起始段 0(=段1)。 */
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S1_BASE, 0U);
-
- (void)memset(&call, 0, sizeof(call));
- call.sequence = 0xA5A5UL;
- call.source.context = NULL;
- call.source.validateWords = SelfTestValidateWords;
- call.source.readWord = SelfTestReadWord;
- call.source.readBit = SelfTestReadBit;
- call.s0.device = PLSR_DEVICE_D;
- call.s0.address = SELF_TEST_S0_BASE;
- call.s1.device = PLSR_DEVICE_D;
- call.s1.address = SELF_TEST_S1_BASE;
- call.s2.type = PLSR_OPERAND_CONSTANT;
- call.s2.constant = 1;
- call.dAxis = 0U;
- call.outputModeOverride = PLSR_OUTPUT_AB;
- return PlsrPostCall(&call);
- }
-
- PLSR_RESULT PlsrEquivalentSelfTestQueue(void)
- {
- PLSR_CALL call;
-
- (void)memset(SelfTestWords, 0, sizeof(SelfTestWords));
-
- /* SFD900 Bit10~8=001(1um当量);3脉冲/2单位。 */
- (void)PlcDeviceWriteSfd(900U, (1U << 8U));
- SelfTestWriteSfdDword(902U, 3UL);
- SelfTestWriteSfdDword(904U, 2UL);
- (void)PlcDeviceWriteSfd(906U, SELF_TEST_DIR_POINT);
- (void)PlcDeviceWriteSfd(907U, 10U);
- (void)PlcDeviceWriteSfd(912U, 0U);
- (void)PlcDeviceWriteSfd(915U, 0xFFFFU);
- /* 当量换算后物理最高速度=90000Hz,不超过硬件100kHz。 */
- SelfTestWriteSfdDword(956U, 60000UL);
-
- /* 板端可观察版本:两段各1001工程单位。
- * 3脉冲/2单位带余数换算后分别输出1501、1502脉冲,累计3003脉冲;
- * 1500Hz附近持续约2s,避免原3脉冲自检在逻辑分析仪启动前已经结束。 */
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE, 2U);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 10U, 1000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 12U, 1001UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 20U, 1000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE + 22U, 1001UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S1_BASE, 0U);
-
- (void)memset(&call, 0, sizeof(call));
- call.sequence = 0xA5A6UL;
- call.source.context = NULL;
- call.source.validateWords = SelfTestValidateWords;
- call.source.readWord = SelfTestReadWord;
- call.source.readBit = SelfTestReadBit;
- call.s0.device = PLSR_DEVICE_D;
- call.s0.address = SELF_TEST_S0_BASE;
- call.s1.device = PLSR_DEVICE_D;
- call.s1.address = SELF_TEST_S1_BASE;
- call.s2.type = PLSR_OPERAND_CONSTANT;
- call.s2.constant = 1;
- call.dAxis = 0U;
- call.outputModeOverride = PLSR_OUTPUT_PULSE_DIR;
- return PlsrPostCall(&call);
- }
-
- PLSR_RESULT PlsrProtectionSelfTestQueue(void)
- {
- PLSR_CALL call;
- PLSR_COMMAND command;
- PLSR_RESULT result;
-
- (void)memset(SelfTestWords, 0, sizeof(SelfTestWords));
-
- /* Pulse unit, soft limits enabled, 1 pulse per position unit. */
- (void)PlcDeviceWriteSfd(900U, (1U << 2U));
- SelfTestWriteSfdDword(902U, 1UL);
- SelfTestWriteSfdDword(904U, 1UL);
- (void)PlcDeviceWriteSfd(906U, SELF_TEST_DIR_POINT);
- (void)PlcDeviceWriteSfd(907U, 10U);
- (void)PlcDeviceWriteSfd(912U, 0U);
- (void)PlcDeviceWriteSfd(915U, 0xFFFFU);
- SelfTestWriteSfdDword(930U, 500UL);
- SelfTestWriteSfdDword(932U, (uint32_t)(int32_t)-500);
-
- /* K1: 1000Hz, 100ms acceleration/deceleration, 1ms refresh. */
- SelfTestWriteSfdDword(950U, 1000UL);
- (void)PlcDeviceWriteSfd(952U, 100U);
- (void)PlcDeviceWriteSfd(953U, 100U);
- (void)PlcDeviceWriteSfd(954U, 0U);
- (void)PlcDeviceWriteSfd(955U, 0U);
- SelfTestWriteSfdDword(956U, 100000UL);
- SelfTestWriteSfdDword(958U, 1000UL);
- SelfTestWriteSfdDword(960U, 0UL);
- (void)PlcDeviceWriteSfd(962U, 50U);
- (void)PlcDeviceWriteSfd(963U, 0U);
- (void)PlcDeviceWriteSfd(964U, 0U);
- SelfTestWriteSfdDword(966U, 2000UL);
- SelfTestWriteSfdDword(968U, 200UL);
-
- /* One relative segment requests +10000 pulses; +500 must stop it. */
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S0_BASE, 1U);
- SelfTestWriteDword(PLSR_DEVICE_D,
- SELF_TEST_S0_BASE + 10U,
- 1000UL);
- SelfTestWriteDword(PLSR_DEVICE_D,
- SELF_TEST_S0_BASE + 12U,
- 10000UL);
- SelfTestWriteDword(PLSR_DEVICE_D, SELF_TEST_S1_BASE, 0U);
-
- (void)memset(&command, 0, sizeof(command));
- command.sequence = 0xA5A7UL;
- command.axis = 0U;
- command.opcode = PLSR_CMD_SET_POSITION;
- command.argument = 0;
- result = PlsrPostCommand(&command);
- if (result != PLSR_RESULT_QUEUED)
- {
- return result;
- }
-
- (void)memset(&call, 0, sizeof(call));
- call.sequence = 0xA5A8UL;
- call.source.context = NULL;
- call.source.validateWords = SelfTestValidateWords;
- call.source.readWord = SelfTestReadWord;
- call.source.readBit = SelfTestReadBit;
- call.s0.device = PLSR_DEVICE_D;
- call.s0.address = SELF_TEST_S0_BASE;
- call.s1.device = PLSR_DEVICE_D;
- call.s1.address = SELF_TEST_S1_BASE;
- call.s2.type = PLSR_OPERAND_CONSTANT;
- call.s2.constant = 1;
- call.dAxis = 0U;
- call.outputModeOverride = PLSR_OUTPUT_PULSE_DIR;
- return PlsrPostCall(&call);
- }
-
- PLSR_RESULT PlsrFourAxisSelfTestQueue(void)
- {
- static const uint16_t s0Base[PLSR_AXIS_COUNT] =
- {
- 10U, 40U, 70U, 100U
- };
- static const uint16_t s1Base[PLSR_AXIS_COUNT] =
- {
- 160U, 164U, 168U, 172U
- };
- static const uint32_t frequencyHz[PLSR_AXIS_COUNT] =
- {
- 1000UL, 2000UL, 3000UL, 4000UL
- };
- static const int32_t pulseCount[PLSR_AXIS_COUNT] =
- {
- 1000, 2000, 3000, 4000
- };
- PLSR_CALL call;
- PLSR_COMMAND command;
- PLSR_RESULT result;
- uint16_t commonBase;
- uint16_t setBase;
- uint8_t axis;
-
- (void)memset(SelfTestWords, 0, sizeof(SelfTestWords));
-
- for (axis = 0U; axis < PLSR_AXIS_COUNT; axis++)
- {
- commonBase = (uint16_t)(900U
- + (uint16_t)axis
- * SELF_TEST_SFD_AXIS_STRIDE);
- setBase = (uint16_t)(commonBase + SELF_TEST_SFD_SET_OFFSET);
-
- /* Pulse unit, PULSE/DIR, no limit input, Q4..Q7 as DIR. */
- (void)PlcDeviceWriteSfd(commonBase, 0U);
- SelfTestWriteSfdDword((uint16_t)(commonBase + 2U), 1UL);
- SelfTestWriteSfdDword((uint16_t)(commonBase + 4U), 1UL);
- (void)PlcDeviceWriteSfd((uint16_t)(commonBase + 6U),
- (uint16_t)(SELF_TEST_DIR_POINT + axis));
- (void)PlcDeviceWriteSfd((uint16_t)(commonBase + 7U), 10U);
- (void)PlcDeviceWriteSfd((uint16_t)(commonBase + 12U), 0U);
- (void)PlcDeviceWriteSfd((uint16_t)(commonBase + 15U), 0xFFFFU);
-
- /* K1 has no ramp so all four channels keep an exact fixed rate. */
- SelfTestWriteSfdDword(setBase, frequencyHz[axis]);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 2U), 0U);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 3U), 0U);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 4U), 0U);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 5U), 0U);
- SelfTestWriteSfdDword((uint16_t)(setBase + 6U), 100000UL);
- SelfTestWriteSfdDword((uint16_t)(setBase + 8U),
- frequencyHz[axis]);
- SelfTestWriteSfdDword((uint16_t)(setBase + 10U), 0UL);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 12U), 50U);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 13U), 0U);
- (void)PlcDeviceWriteSfd((uint16_t)(setBase + 14U), 0U);
- SelfTestWriteSfdDword((uint16_t)(setBase + 16U), 2000UL);
- SelfTestWriteSfdDword((uint16_t)(setBase + 18U), 200UL);
-
- SelfTestWriteDword(PLSR_DEVICE_D, s0Base[axis], 1U);
- SelfTestWriteDword(PLSR_DEVICE_D,
- (uint32_t)s0Base[axis] + 10UL,
- frequencyHz[axis]);
- SelfTestWriteDword(PLSR_DEVICE_D,
- (uint32_t)s0Base[axis] + 12UL,
- (uint32_t)pulseCount[axis]);
- SelfTestWriteDword(PLSR_DEVICE_D, s1Base[axis], 0U);
-
- /* Make the board-test result independent of a previously restored
- * Backup SRAM position. */
- (void)memset(&command, 0, sizeof(command));
- command.sequence = 0xA500UL + axis;
- command.axis = axis;
- command.opcode = PLSR_CMD_SET_POSITION;
- command.argument = 0;
- result = PlsrPostCommand(&command);
- if (result != PLSR_RESULT_QUEUED)
- {
- return result;
- }
-
- (void)memset(&call, 0, sizeof(call));
- call.sequence = 0xA600UL + axis;
- call.source.context = NULL;
- call.source.validateWords = SelfTestValidateWords;
- call.source.readWord = SelfTestReadWord;
- call.source.readBit = SelfTestReadBit;
- call.s0.device = PLSR_DEVICE_D;
- call.s0.address = s0Base[axis];
- call.s1.device = PLSR_DEVICE_D;
- call.s1.address = s1Base[axis];
- call.s2.type = PLSR_OPERAND_CONSTANT;
- call.s2.constant = 1;
- call.dAxis = axis;
- call.outputModeOverride = PLSR_OUTPUT_PULSE_DIR;
- result = PlsrPostCall(&call);
- if (result != PLSR_RESULT_QUEUED)
- {
- return result;
- }
- }
- return PLSR_RESULT_QUEUED;
- }
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